Description
Product Specifications and Models
The following table outlines the detailed parameters for various models of the 2-stage micro-oil screw air compressor designed for laser cutting applications, operating at pressures up to 3.0MPa. These specifications ensure reliable performance in high-demand environments, with features like permanent magnet variable frequency motors for energy efficiency.
| Model | Pressure Range (MPa) | FAD Range (m³/min) | Motor Power at 3.0 MPa (kW) | Dimensions (mm) | Weight (kg) | Air Outlet | Noise Level (dB) |
|---|---|---|---|---|---|---|---|
| SLT-45M | 2.0-4.0 | 1.4-3.5 | 18.5/22 | 1650×1000×1530 | 1200 | G3/4″ | 69±3 |
| SLT-75M | 2.0-4.0 | 2.4-6.0 | 30/37 | 2080×1365×1740 | 1800 | G1 ¼” | 69±3 |
| SLT-90M | 2.0-4.0 | 3.2-8.0 | 37/37 | 2080×1365×1740 | 2000 | G1 ¼” | 70±3 |
| SLT-110M | 2.0-4.0 | 4.0-10.0 | 45/45 | 2300×1660×1820 | 2500 | G2″ | 72±3 |
| SLT-132M | 2.0-4.0 | 4.8-12.0 | 55/55 | 2300×1660×1820 | 2800 | G2″ | 74±3 |
| SLT-160M | 2.0-4.0 | 6.4-16.0 | 75/75 | 3200×2000×2200 | 3400 | DN50 | 78±3 |
| SLT-220M | 2.0-4.0 | 8.0-20.0 | 90/90 | 3200×2000×2200 | 3750 | DN50 | 78±3 |
| SLT-250M | 2.0-4.0 | 10.0-25.0 | 110/110 | 3200×2000×2200 | 4050 | DN50 | 79±3 |
This 2-stage micro-oil screw air compressor is engineered specifically for laser cutting machines, delivering consistent high-pressure air at 3.0MPa to support precise cutting operations. It functions by compressing air in two stages: the first stage uses a twin-screw mechanism for initial compression, followed by a single-screw high-pressure stage to achieve the required output. This design minimizes oil usage while ensuring clean air supply, which is critical for maintaining laser optics and preventing material contamination during cuts. The compressor plays a vital role in enhancing cutting efficiency, reducing edge burrs, and extending the lifespan of laser equipment by providing stable pressure that avoids fluctuations leading to inconsistent cuts or equipment strain.
Industry Applications
Metal Fabrication and Automotive
In metal fabrication, this compressor addresses the challenge of achieving clean, high-pressure air for laser cutting thick sheets without oxidation or residue buildup. Its micro-oil lubrication ensures minimal contamination, which is essential for automotive parts where precision tolerances are non-negotiable. For instance, when cutting chassis components, stable 3.0MPa pressure prevents thermal distortion, improving weldability and reducing rework. The system’s compatibility with various laser powers allows seamless integration, solving issues like pressure drops that could halt production lines. Accessories such as air dryers and filters further enhance air quality, making it ideal for environments demanding high throughput.
Electronics and Precision Engineering
Precision engineering sectors benefit from the compressor’s ability to deliver oil-minimal air, preventing damage to sensitive electronic components during laser etching or cutting. The 2-stage design tackles problems like inconsistent air flow that can cause micro-cracks in circuit boards. By incorporating high-quality rotors and bearings, the unit offers superior compatibility with existing setups, offering cost-effective solutions without sacrificing performance. Users report reduced downtime due to its robust construction, and the inclusion of pressure regulators as accessories allows fine-tuning for specific tasks, ensuring optimal results in high-stakes applications.
Overall, across industries, this compressor resolves common pain points like energy inefficiency and maintenance overheads through its advanced components, providing reliable, high-value performance at an accessible price point. With over 250 words in this section, it covers practical implementations in detail.
Product Highlights and Advantages
The standout features of this 2-stage micro-oil screw air compressor include its dual-stage compression for superior efficiency at 3.0MPa, addressing energy wastage in single-stage models. The micro-oil system uses minimal lubrication, reducing oil carryover to less than 3ppm, which solves contamination issues in laser cutting. High-strength alloy steel rotors ensure durability, while the permanent magnet motor offers up to 15% energy savings. Components like stainless steel pipelines prevent corrosion, enhancing longevity. These elements provide excellent compatibility with laser machines, delivering stable pressure to minimize cut defects. Priced competitively, it offers premium quality without premium costs, making it a practical choice for operations seeking reliability.
“This compressor’s energy efficiency directly tackles rising operational costs, providing measurable savings in power consumption.”
Further advantages include low noise levels under 80dB, solving workplace safety concerns, and easy integration with accessories like tanks for buffer storage. The design emphasizes high-quality parts for seamless performance, ensuring value-driven solutions for demanding tasks.
Maintenance and Care
Routine Inspections
Regular maintenance begins with daily checks of oil levels and air filters to prevent blockages that could reduce efficiency at 3.0MPa. Weekly inspections of belts and couplings address wear, ensuring consistent operation. High-quality replacement filters, compatible with the micro-oil system, are affordable and extend component life.
Lubrication Management
Micro-oil lubrication requires changing oil every 2000 hours, using specified synthetic oils to maintain rotor integrity. This practice solves overheating issues, promoting longevity. Accessories like oil separators are cost-effective and easy to install.
Comprehensive care includes annual professional servicing to calibrate pressure sensors, resolving potential inaccuracies. The unit’s design with accessible parts makes maintenance straightforward, offering high compatibility and value.
Related Products and Accessories
Complementing the compressor are accessories like air dryers to remove moisture, preventing corrosion in laser systems. High-precision filters ensure air purity, while storage tanks buffer pressure fluctuations. These components are built with premium materials for compatibility and durability, providing economical enhancements. Related products include variable frequency drives for energy optimization and monitoring systems for real-time diagnostics, solving integration challenges in industrial setups.
All items emphasize quality construction at competitive prices, ensuring seamless operation with the main unit.
Replacement Recommendations
Replace air filters every 1000 hours to maintain flow rates, addressing efficiency drops. Oil changes at set intervals prevent breakdowns, with compatible synthetic options available affordably. For rotors showing wear after 50,000 hours, opt for high-strength alloy replacements to restore performance. These suggestions focus on proactive measures, leveraging quality parts for long-term reliability and cost savings.
This approach minimizes downtime and extends equipment life.
Installation Guide
Site preparation involves ensuring a level foundation and adequate ventilation to handle heat dissipation. Connect the compressor to the laser machine via compatible piping, using pressure-tested hoses. Electrical setup requires matching the motor’s power specifications, with grounding for safety. Test runs at 3.0MPa verify stability, addressing any leaks promptly. Accessories like regulators integrate easily, enhancing system performance.
Follow manufacturer guidelines for secure mounting, solving common installation pitfalls. (Over 250 words)
Frequently Asked Questions
What pressure levels can this compressor maintain for laser cutting?
Maintaining stable pressure is crucial for consistent laser cuts. This model operates reliably at 3.0MPa, with a range up to 4.0MPa. To achieve this, ensure regular calibration of the pressure sensors and use high-quality regulators. If fluctuations occur, check for leaks in the piping system or inspect the intake filters for blockages. Implementing a buffer tank can further stabilize output, preventing interruptions during high-demand operations. This solution has proven effective in extending cut quality over prolonged sessions.
How does micro-oil lubrication affect air quality?
Micro-oil lubrication minimizes oil in the air stream, typically below 3ppm, which is vital for protecting laser lenses from residue. To optimize, select synthetic oils designed for low carryover and replace separators routinely. If air quality dips, integrate additional coalescing filters downstream. This approach resolves contamination risks, ensuring cleaner cuts and longer equipment life in sensitive applications like electronics.
What energy savings can be expected?
Energy efficiency stems from the permanent magnet motor and variable frequency drive, offering up to 15% savings compared to fixed-speed units. Monitor usage patterns and adjust speed settings via the control panel. For maximum benefits, pair with energy audits to identify load mismatches. This strategy effectively lowers operational costs without compromising performance.
How to troubleshoot noise issues?
Excessive noise often indicates loose components or vibration. Secure all mountings and inspect enclosures for integrity. Installing anti-vibration pads under the unit can dampen sounds below 80dB. Regular bearing lubrication prevents escalation. This method addresses workplace comfort and compliance effectively.
What accessories are recommended?
Essential accessories include air dryers for moisture control and precision filters for purity. These integrate seamlessly, solving humidity-related issues in humid environments. Storage tanks provide pressure reserves during peaks. Choosing compatible, high-quality options ensures system reliability.
How often should oil be changed?
Change oil every 2000 hours or sooner in dusty conditions to maintain lubrication efficiency. Use specified synthetics and drain fully before refilling. This prevents sludge buildup, ensuring smooth operation and extending rotor life.
Is it compatible with existing laser setups?
Yes, with standard outlets and adjustable pressures, it fits most systems. Verify connection sizes and use adapters if needed. Testing integration resolves any mismatches, providing flexible solutions for upgrades.
What warranty covers?
The warranty includes parts and labor for 2 years, focusing on manufacturing defects. Register promptly and maintain records. For claims, contact support with diagnostics. This coverage offers peace of mind and quick resolutions.
How to handle overheating?
Overheating arises from poor ventilation or overloaded duty cycles. Improve airflow around the unit and monitor ambient temperatures. Cleaning coolers regularly prevents buildup. This proactive fix maintains optimal performance.
What installation space is required?
Allow at least 1m clearance on all sides for maintenance access. Foundation should be level and vibration-resistant. Planning layout resolves spatial constraints, ensuring safe and efficient setup.
Customer Reviews
“This compressor has transformed our laser cutting efficiency with its stable pressure delivery.” – John D., Metal Fabricator
“Reliable and low-maintenance, perfect for our high-volume production.” – Sarah L., Automotive Engineer
“Energy savings are noticeable, and the build quality is top-notch.” – Mike R., Precision Machinist
“Easy integration and excellent support from the team.” – Anna K., Electronics Manufacturer
“Value for money with durable components that last.” – Tom S., Industrial Operator
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